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Stereolithography(SLA)

Stereolithography (SLA) 3D Printing Service | Fuzhou Jiahexing Machinery Co., Ltd. Detailed Explanation of SLA Process Principle Laser Photopolymerization Process 405nm ultraviolet laser beam (spot diameter 70μm) scans liquid photosensitive resin layer by layer Laser energy density precisely controlled at 8-15mJ/cm² Each layer curing thickness 20-100μm (adjustable)

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Product Description

Stereolithography (SLA) 3D Printing Service | Fuzhou Jiahexing Machinery Co., Ltd.

Detailed Explanation of SLA Process Principle

Laser Photopolymerization Process

  • 405nm ultraviolet laser beam (spot diameter 70μm) scans liquid photosensitive resin layer by layer
  • Laser energy density precisely controlled at 8-15mJ/cm²
  • Curing thickness per layer 20-100μm (adjustable)

Precision Motion System

  • Galvanometer scanning accuracy ±5μm
  • Z-axis repeat positioning accuracy ±1μm
  • Maximum scanning speed 12m/s

Material Curing Characteristics

  • Dual-cure polymerization reaction (acrylate/epoxy system)
  • Curing shrinkage rate 0.3-0.6%
  • Post-curing energy requirement 300-500mJ/cm²

Technical Parameter Comparison Table

Key Parameters

Standard SLA Industrial-grade SLA Micron-level SLA
Build Size (mm)600×600×400800×800×500200×200×150
Layer Thickness Resolution (μm)25-10010-505-20
Minimum Feature Size (μm)1508025
Surface Roughness (Ra)1.6μm0.8μm0.4μm
Laser Power (mW)300500200 (high-frequency focusing)
Build Speed (cm³/h)80-12050-8020-40

Material System Technical Details

Standard Resin Materials

  • ABS-type Resin
    • Tensile Strength: 50-65MPa
    • Elongation at Break: 8-12%
    • HDT: 55-65℃
  • Transparent Resin
    • Light Transmittance: 92%@500nm
    • Refractive Index: 1.52
    • Yellowing Index: <1.5 (1000h UV)

Engineering-grade Materials

  • High-temperature Resistant Resin
    • Long-term Use Temperature: 180-220℃
    • Heat Deflection Temperature: 280℃ (0.45MPa)
  • Flexible Resin
    • Shore Hardness: 30A-85A
    • Resilience: >90%

Specialty Materials

  • Biocompatible Resin
    • Complies with ISO 10993-5 Cytotoxicity Standard
    • Sterilization Methods: EO/γ-ray
  • Ceramic-filled Resin
    • Alumina Content: 40-60 vol%
    • Sintering Shrinkage Rate: 15±2%

Post-processing Workflow

Basic Treatment

  • Isopropanol Ultrasonic Cleaning (40kHz/5-10min)
  • Secondary Curing (395nm LED/30-60min)
  • Support Structure Removal (special fixture)

Precision Machining

  • Micron-level Polishing (sandpaper grit 2000-5000#)
  • Chemical Polishing (dichloromethane vapor treatment)
  • Vacuum Coating (Al₂O₃/TiO₂)

Quality Inspection

  • Blue Light 3D Scanning (accuracy ±5μm)
  • Micro CT Inspection (minimum defect detection 10μm)
  • Mechanical Performance Testing (ASTM D638/D790)

Typical Application Cases

Precision Casting

  • Investment Casting Shell (wall thickness 0.3mm)
  • Casting Dimensional Accuracy: CT6 Grade

Medical Field

  • Surgical Guide (registration error <0.2mm)
  • Dental Implant Model

Optical Devices

  • Freeform Lens (surface accuracy λ/4)
  • Microfluidic chip (channel width 50μm)

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