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Anodizing Services

1. Jiahexing Machinery Anodizing Service Technical Advantages Technical Fields Jiahexing Implementation Plan Industry Comparison Advantages Application Case References Precision Oxidation Using pulse anodizing technology Film thickness uniformity ±2μm (traditional process ±5μm) Electronic heat sinks, chip bases

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Product Description

1. Jiahexing Machinery Anodizing Service Technical Advantages

Technical FieldJiahexing Implementation PlanIndustry Comparative AdvantagesApplication Case References
Precision Oxidation Using Pulse Anodizing TechnologyFilm Thickness Uniformity ±2μm (Traditional Process ±5μm)Electronic Heat Sinks, Chip Bases
Composite Process Anodizing + Sandblasting Matte TreatmentSurface Roughness Ra0.4-0.8μmArchitectural Curtain Wall Panels, Medical Equipment
Environmental Treatment Chromium-free Passivation Technology (ROHS Certified)Wastewater COD Reduced by 60%Food-grade Containers, Outdoor Facilities
Rapid Response 72-hour Sample Delivery SystemCycle Time Reduced by 50% Compared to Industry AverageAutomotive Parts Trial Production
Intelligent Monitoring Remote Control System for Electrolyte ParametersProcess Stability Improved by 35%Mass Production of Ship Components

2. Core Process Parameter Optimization (Combined with Patent Technology)

Enhanced Hard Anodizing

  • Using Low Temperature (0-5℃) High Current Density (3-5A/dm²) Process, Film Thickness up to 50-150μm
  • Hardness HV400-600, Salt Spray Test 1000-1500 Hours (Ship Application Verified)

Micro-arc Oxidation Breakthrough

  • Alkaline Electrolyte System, Film Contains γ-Al₂O₃ Phase
  • Self-sealing Structure, No Additional Sealing Required, Salt Spray Resistance over 3000 Hours

Special Sealing Technology

Sealing TypesTechnical IndicatorsJiahexing Improvements
Medium Temperature Nickel Salt SealingSalt Spray Resistance 240-360 HoursUsing JY-909 Sealer to Reduce Nickel Residue
Steam SealingEnvironmentally Friendly, No Powder FrostEnergy Consumption Reduced by 30%

3. Jiahexing Industry Solutions

New Energy Vehicle Field

  • Battery Case Hard Anodizing (80μm): 25% Weight Reduction While Meeting IP67 Protection
  • Supporting Patent: Energy-saving Die Casting Mold (CN117620127A) to Improve Yield

Architectural Curtain Wall Applications

  • Anodized Aluminum Panels (10-20μm) Combined with Jiahexing Sheet Metal Stamping Technology (Patent CN117380842A)
  • Color Difference Control: Same Batch Substrate + Directional Texture Process

Medical Equipment Treatment

  • Antibacterial Oxide Film (SUS304 Stainless Steel Electrolytic Polishing): Surface Roughness Ra ≤ 0.4μm
  • Supporting Jiahexing Precision Stamping Mold (CN117259577A) for Seamless Bending

4. Quality Control System

Testing Standards

  • Coordinate Measuring Machine for Key Dimensions (±0.1mm, ISO2768-m Standard)
  • Eddy Current Thickness Gauge for Real-time Monitoring of Film Thickness Uniformity

Process Management

  • MES System Traces Each Batch Process Parameters (Current/Temperature/Time)
  • SPC Control Chart Analyzes Bending Springback Angle (Control ±0.5°)

5. Value-added Services

Joint R&D Support

  • Provide FEA Simulation Reports (ANSYS Platform Verification of Structural Strength)
  • Material-Process Matching Tests (Compatible with 6061/5052/7075 Aluminum Alloys)

Capacity Assurance

  • Monthly Capacity of 500,000 Pieces (Intelligent Scheduling System)
  • JIT Delivery Model (72-hour Emergency Response)

Note ​: The above technical solutions can be adjusted according to specific customer requirements. Jiahexing Machinery holds 3 surface treatment-related patents and complete industry chain supporting capabilities. Architectural curtain wall cases refer to the Yangtze River International Conference Center anodized aluminum panel application standards, and shipbuilding technical parameters comply with the China Shipbuilding Association hard anodizing specifications.

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