Anodizing Services
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Finished Services
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Product Description
1. Jiahexing Machinery Anodizing Service Technical Advantages
| Technical Field | Jiahexing Implementation Plan | Industry Comparative Advantages | Application Case References |
|---|---|---|---|
| Precision Oxidation | Using Pulse Anodizing Technology | Film Thickness Uniformity ±2μm (Traditional Process ±5μm) | Electronic Heat Sinks, Chip Bases |
| Composite Process | Anodizing + Sandblasting Matte Treatment | Surface Roughness Ra0.4-0.8μm | Architectural Curtain Wall Panels, Medical Equipment |
| Environmental Treatment | Chromium-free Passivation Technology (ROHS Certified) | Wastewater COD Reduced by 60% | Food-grade Containers, Outdoor Facilities |
| Rapid Response | 72-hour Sample Delivery System | Cycle Time Reduced by 50% Compared to Industry Average | Automotive Parts Trial Production |
| Intelligent Monitoring | Remote Control System for Electrolyte Parameters | Process Stability Improved by 35% | Mass Production of Ship Components |
2. Core Process Parameter Optimization (Combined with Patent Technology)
Enhanced Hard Anodizing
- Using Low Temperature (0-5℃) High Current Density (3-5A/dm²) Process, Film Thickness up to 50-150μm
- Hardness HV400-600, Salt Spray Test 1000-1500 Hours (Ship Application Verified)
Micro-arc Oxidation Breakthrough
- Alkaline Electrolyte System, Film Contains γ-Al₂O₃ Phase
- Self-sealing Structure, No Additional Sealing Required, Salt Spray Resistance over 3000 Hours
Special Sealing Technology
| Sealing Types | Technical Indicators | Jiahexing Improvements |
|---|---|---|
| Medium Temperature Nickel Salt Sealing | Salt Spray Resistance 240-360 Hours | Using JY-909 Sealer to Reduce Nickel Residue |
| Steam Sealing | Environmentally Friendly, No Powder Frost | Energy Consumption Reduced by 30% |
3. Jiahexing Industry Solutions
New Energy Vehicle Field
- Battery Case Hard Anodizing (80μm): 25% Weight Reduction While Meeting IP67 Protection
- Supporting Patent: Energy-saving Die Casting Mold (CN117620127A) to Improve Yield
Architectural Curtain Wall Applications
- Anodized Aluminum Panels (10-20μm) Combined with Jiahexing Sheet Metal Stamping Technology (Patent CN117380842A)
- Color Difference Control: Same Batch Substrate + Directional Texture Process
Medical Equipment Treatment
- Antibacterial Oxide Film (SUS304 Stainless Steel Electrolytic Polishing): Surface Roughness Ra ≤ 0.4μm
- Supporting Jiahexing Precision Stamping Mold (CN117259577A) for Seamless Bending
4. Quality Control System
Testing Standards
- Coordinate Measuring Machine for Key Dimensions (±0.1mm, ISO2768-m Standard)
- Eddy Current Thickness Gauge for Real-time Monitoring of Film Thickness Uniformity
Process Management
- MES System Traces Each Batch Process Parameters (Current/Temperature/Time)
- SPC Control Chart Analyzes Bending Springback Angle (Control ±0.5°)
5. Value-added Services
Joint R&D Support
- Provide FEA Simulation Reports (ANSYS Platform Verification of Structural Strength)
- Material-Process Matching Tests (Compatible with 6061/5052/7075 Aluminum Alloys)
Capacity Assurance
- Monthly Capacity of 500,000 Pieces (Intelligent Scheduling System)
- JIT Delivery Model (72-hour Emergency Response)
Note : The above technical solutions can be adjusted according to specific customer requirements. Jiahexing Machinery holds 3 surface treatment-related patents and complete industry chain supporting capabilities. Architectural curtain wall cases refer to the Yangtze River International Conference Center anodized aluminum panel application standards, and shipbuilding technical parameters comply with the China Shipbuilding Association hard anodizing specifications.
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